VACUUM / PRESSURE / TIGHTNESS inspection – WITHOUT CONTACT – PCS700-CO2

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Product Description

Pressure measurement system via “laser spectroscopy”.
Suitable for the inspection, without contact, of the pressure in all types of containers without being influenced by physiological changes of the closure or container itself.

The patented calculation algorithm guarantees a very accurate result, and therefore a highly reliable inspection.

The inspection is carried out through the analysis of the gases in the headspace, thus making the inspector INDEPENDENT of the type CLOSURE and CONTAINER

The technology is associated with a structure designed to optimize the acquisition and to be ease to use.
FEATURES

  • Laser technology (measure based on the CO2 molecules)
  • Inspection for products added with CO2
  • Independent of the type of closure and container
  • Without color limitation (5% transparency required)
  • No change to the existing line for installation
  • No mechanical wear
  • Independent structure for eliminating noise and vibration and ensuring maximum accuracy and minimum maintenance
  • Designed to be integrated with additional inspections
    – Level control
    – Cap/closure presence
    – Label presence
    – Monitoring

THE ADVANTAGES

REDUCE COST
Increasing PRODUCTIVITY

  • Reduce false rejects
    – Detection independent of the closure type
    and of the container type and color
    – Detection NOT affected to the physiological closures variation
    – Detection NOT affected to the physiological containers variation
    – Detection NOT affected to the physiological fill level variation
  • Reduce the costs of maintenance and spare parts
    – NO change to the existing line for installation
    – NO consumable parts
    – NO mechanical maintenance
  • Reduce cost by using more affordable closures
    – Use plastic cap instead of metallic ones in glass containers
  • Ensuring quality…
    – Reduction of customer complaints/returns

IMPROVE QUALITY
Ensuring the QUALITY and the required FEATURES

  • Ensure product SHELF LIFE
    – Closure Tightness
    – Microholes absence
    – CO2 correctly added
  • Ensure maximum hygiene
    – NO CONTACT with the product
  • Compliance to the STANDARD requirements
    – Internal pressure compliance
    – Minimum internal depression needed
  • LEGAL REQUIREMENTS compliance

CUSTOMIZE PRODUCT
• Maximum FREEDOM of product CUSTOMIZATION
– Detection independent of the closure type
and of the container type and color

FUNCTIONS / RESULTS

  • TOTAL PRESSURE inside of the container
    – Ejection for OVER pressure
    – Ejection for UNDER pressure
  • Detection of
    – Incorrect Capping
    – Closure Tightness
    – Container Leak
  • AVERAGE PRESSURE
    (referred to the production)
  • STANDARD DEVIATION
    (of internal pressure)

With over 40 years as an industrial equipment supplier JWII has a profound depth of knowledge in the space of analytical instrumentation and related solutions. We help and advise clients to navigate a broad spectrum of products their uses in industry to meet process control and sustainability goals . Our advanced array of tools, synergized with our team of specialists, enables us to deliver solutions of significant impact. With a legacy marked by consistent achievements, we hold in high regard our steadfast dedication to catering to an international clientele spanning diverse industries and geographies.

Our Premier Suite of Services Encompasses:

  • Installation: Precision-driven integration tailored to specific requirements.
  • Routine Maintenance: Ensuring systems’ longevity and optimal performance through regular oversight.
  • Repairs and Upgrades: Proactive identification and rectification of system inefficiencies, bolstered by the latest technological advancements.
  • Modifications to Current Installations: Adapting existing systems to align with evolving client needs.
  • Emergency Response Repairs: Prompt and efficient solutions for unforeseen system challenges.
  • Commissioning: Comprehensive system design, installation, testing, and maintenance to meet exacting operational standards.
  • On-site Assistance: Dedicated field teams providing hands-on support, ensuring seamless operations irrespective of challenges.
  • This field is for validation purposes and should be left unchanged.
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